The products produced by Yongte 20-110mm high speed PE pipe production line are widely used in urban residents' water supply pipes, farmland irrigation pipes and other fields. The production line adopts advanced research and development technology and high-speed extrusion ensures efficient production. The precise mold design and vacuum sizing technology ensure the dimensional accuracy and quality stability of the pipe, and provide high-quality PE pipe solutions for various industries.
Yonte 20-110MM high speed PE pipe production line is a professional equipment with excellent performance. The production line is specially designed for the production of PE tubes with pipe sizes of φ20-φ110mm, covering a variety of different size requirements, providing a rich choice for various types of projects.
Its products are widely used in many important fields. In terms of urban residents' water supply pipes, PE pipes have the advantages of corrosion resistance, wear resistance, and scaling resistance, which can ensure the safety and stability of residents' water use. Whether high-rise buildings or ordinary homes, they can reliably deliver clean water. In the field of farmland irrigation pipes, PE pipes also perform well. It can adapt to different soil environment and climate conditions, strong anti-aging performance, long service life. It can efficiently transport water to all corners of the farmland, provide sufficient water for the growth of crops, help agricultural harvest, and contribute to urban and rural construction and agricultural development.
PE pipe production line mainly includes extruder, extrusion mold, vacuum setting box, spray cooling box, traction cutting system and stacker. First, the PE raw material is transported to the heating unit through the feeding unit and heated to a high temperature state to soften. Subsequently, the softened PE material enters the molding device, and after the pressing action of the mold, a specific specification of the pipe is formed. After forming, the pipe will enter the vacuum sizing box, and the density and quality stability of the pipe can be effectively improved by controlling the vacuum degree in the box. Next, the tube goes into a cooling system, where it is cooled to achieve solidification. Finally, the tube is cut to the desired length by a traction cutting system. Some pipes are also rolled into bundles by pipe winders for easy storage and transportation.
1. Efficient production:
High-speed extrusion: It can extrude more pipes per unit time, improve production efficiency, and meet the large market demand for PE pipes.
Optimized process design: make the entire production process smoother, reduce the pause and waiting time in production, and further improve the production speed.
2. High quality pipe output:
Accurate size control: For example, through advanced mold design and accurate extrusion control, to ensure that the outer diameter and wall thickness of the pipe are highly accurate, and the size deviation is small, which is conducive to the installation and connection of the pipe, reducing the construction difficulty and cost.
Good performance stability: The produced PE pipe has stable physical properties (such as strength, toughness, etc.) and chemical properties (such as corrosion resistance, etc.) to ensure that the pipe can be used reliably in different environments and application scenarios.
3. Energy saving:
Efficient extruder: may use advanced screw design and energy-saving motor, etc., to ensure the extrusion effect at the same time, reduce energy consumption, reduce production and operating costs.
Optimized heating and cooling systems: make energy use more efficient and avoid unnecessary energy waste, such as efficient heating elements and intelligent cooling control strategies.
4. Adapt to a variety of specifications:
It can produce a variety of PE pipes in the range of 20-110mm, which can meet the needs of different customers and projects for different pipe diameters, increasing the flexibility of the production line and market adaptability.
5. Reliable equipment quality and stability:
High-quality parts selection: such as the use of high-quality steel, electrical components, etc., to ensure the durability and reliability of the equipment, reduce the number of equipment failures and maintenance, reduce the production interruption and loss caused by equipment failures.
Stable operating performance: In the long-term continuous production process, it can maintain a stable operating state to ensure the continuity of production and the stability of product quality.
|
Model |
16-30mm | 20-110mm | 75-250mm | 110-350mm | 315-650mm |
|
Main extruder |
SJ65/33 |
SJ75/33 |
SJ90/33 |
SJ90/33 |
SJ120/33 |
| Main motor | 37KW | 45KW | 75KW | 110KW | 160KW |
|
Extrusion capacity |
120-150kg/h | 160-180kg/h | 250-300kg/h | 300-350kg/h | 160-180kg/h |
The PE pipe high speed extruder: The PE raw material is added to the hopper, and the raw material is transported forward through the rotation of the screw. In the conveying process, the raw material is compressed and heated by the screw, and gradually changes from a solid state to a molten state. The molten material is pushed by a screw into the head and the mold, where a specific shape of the tube is formed.
Vacuum setting box: Using the principle of vacuum adsorption, the PE pipe in high temperature melting state extruded from the extruder is attached to the wall in the vacuum sizing sleeve. By applying a certain vacuum degree to the outside of the sizing sleeve, the outer wall of the pipe is adsorbed on the inner wall of the sizing sleeve, so as to determine the outer diameter of the pipe, and the pipe is cooled and shaped quickly.
Spray cooling box: In the cooling box, the water pump transmits the cooling water to the spray head through the water supply pipeline, and the spray head sprays water to the surface of the pipe to cool the pipe quickly. In the process of contact with the pipe, the cooling water absorbs the heat of the pipe, so as to achieve the cooling of the pipe. At the same time, the guide device ensures the smooth operation of the pipe in the cooling box, avoiding the collision or friction between the pipe and the box.
Traction machine: The traction wheel of the traction machine rotates under the drive of the motor, and pulls the pipe forward through friction. The compacting device compacts the tube on the traction wheel to increase friction and improve the traction effect. The guide device guides the pipe smoothly into and out of the tractor, ensuring that the pipe remains stable during the traction process. According to the production process requirements, the control system controls the operation speed, traction force and compression force of the tractor to ensure the production quality and production efficiency of the pipe.
Cutting machine: When the PE pipe reaches the predetermined cutting length, the control system sends a signal to start the clamping device to fix the pipe. Then, the cutting drive drives the cutting tool to rotate or move to cut the pipe.
The product stacker: The PE pipe after cutting is transported to the stacking position through the conveying device. According to the instructions of the control system, the stacking mechanism will grab and move the pipe to the designated stacking position, and stack it according to certain rules.
Winder: Winder drive drives the winder roll to rotate and wind the pipe on the winder roll. In the winding process, the tension control system monitors the tension of the pipe in real time, and adjusts the braking force of the brake according to the set tension value to keep the tension of the pipe stable. When the pipe on the winding roll reaches a certain length or weight, the winding machine stops running, and the winding pipe is removed manually or automatically, and then the next round of winding is carried out.
PE pipe is widely used. In the field of water supply, it is used for urban water supply and rural drinking water projects to safely transport drinking water. In terms of drainage, it serves the municipal drainage network and industrial wastewater discharge, preventing leakage and pollution. In gas transmission, it is the first choice for urban gas pipelines and filling stations to ensure safety. Agricultural irrigation, to meet the needs of farmland and orchard irrigation. In addition, it can also be used for conveying materials in mines and as a communication cable protection sleeve, playing an important role in various fields with excellent performance.
