Yongte is professional manufacturer for WPC door production plant with turnkey project, we supply complete machines from A to Z with good quality and good service. it includes the extrusion machines for PVC WPC door panel, extrusion machines for PVC WPC door frame, surface finishing treatment machines and other auxiliary equipment.
1. Cost Analysis
1.1 WPC door Equipment Cost
Equipment cost is an important part of project investment. WPC door production equipment mainly includes mixing equipment, extrusion equipment, molding equipment, cutting equipment, etc. Mixing equipment is used to evenly mix wood powder, plastic particles and various additives; extrusion equipment is the core part, which can heat and extrude the mixed materials into profiles of specific shapes; molding equipment can further process the extruded profiles to meet the design requirements of the door; cutting equipment is used to accurately cut the profiles to ensure the dimensional accuracy of the door.
The total cost for the above machines is around 500,000 USD, the exactly cost need to be calculated according to customer's exactly requirements.
WPC door Equipment Function
These equipment work together to achieve continuous production from raw materials to finished WPC doors. Through precise temperature control, pressure regulation and automated operation, the produced WPC doors are ensured to have stable quality, accurate size, good appearance, and excellent properties of WPC materials, such as waterproof, moisture-proof, and insect-proof.
1.2 WPC door Raw Material Cost
The raw material for making WPC basic door panel and door frame material is PVC resin, wood powder and CaCo3, mixing with some chemical additives, such as PVC stabilizer, CPE, processing aid, lubricant, foaming agent and foaming regulator, etc, below is one WPC door basic material formula and material cost for reference.
After making the WPC door panel and WPC door frame basic material, the surface finishing processing will also be done to make the WPC door with good quality and beautiful, below is the cost for complete WPC door production cost for reference
1.3 Manpower cost and Electricity cost
Yongte WPC door machines are designed for high effective production with power saving system by inverter control. At the same time, the equipment has a high degree of automation, which reduces the manual operation time and the downtime in the production process.
1.4 WPC door Production Efficiency
Advanced WPC door production equipment has high production efficiency. For example, a high-performance WPC door frame extruder can extrude 90 meters of WPC profiles per hour, and WPC door panel extrusion machine can extruder 30 meters of WPC door panels per hour.
so for 24 hours production daily, the complete WPC door plant can make around 300pcs WPC doors per day for continuously production.
2. Technical feasibility
2.1 Existing technical level
The current technology of wood-plastic door production equipment is relatively mature. The screw design of the extruder is constantly improving, which can convey and plasticize materials more efficiently, improve production efficiency and product quality. The automatic control system is widely used in mixing, temperature control, speed regulation, etc., reducing human errors. The precision and durability of the molding mold have also been significantly improved, and a variety of styles and specifications of wood-plastic doors can be produced.
2.2 Technical development trend
In the future, the equipment will develop in the direction of intelligence, such as real-time monitoring of equipment operation status and product quality parameters through sensors to achieve automatic adjustment. At the same time, energy-saving technology will continue to be integrated to reduce equipment energy consumption. In addition, the modular design trend of the equipment will also be more obvious, which is convenient for the installation, maintenance and upgrading of the equipment.
On the whole, the wood-plastic door production equipment is technically feasible. Through reasonable equipment procurement, cost control, production management and maintenance, efficient and stable wood-plastic door production can be achieved. The performance and function of the equipment can meet the current market requirements for the quality and output of wood-plastic doors, and with the continuous development of technology, there is still room for further improvement. During the project implementation, the selection, configuration and management of equipment should be fully considered according to the actual situation of the enterprise to ensure the smooth development of the wood-plastic door production project.
