Yongte is professional manufacturer for WPC production machine in China, manufacturing process of wood plastic composite includes wood powder making machine, mixing machine, WPC granulation machine, WPC extrusion machine, and wpc surface treatment
WPC machine is a equipment specially used to produce wood-plastic composite products. Wood-plastic composite is a new type of environmentally friendly material that combines the advantages of wood and plastic. It has the texture and beauty of wood and the durability and waterproofness of plastic. manufacturing process of wood plastic composite includes wood powder making machine, waste plastic recycling machine, mixing machine, WPC granulation machine, WPC extrusion machine and WPC products surface treatment machines.
| Equipment nameUnit. | Unit. capacity | Application |
| Plastic recycling machine | 300 kg/hour | it is used for recycling the plastic wastage into plastic flakes which can be used for making WPC products, the plastic can be PP or PE film/bottles/caps/cans, it includes the crushing, washing and drying process. |
| Wood powder making machine | 400 kg/hour | it is used for making wood material into 80-100 mesh wood powder, the wood material can be big wood,wood chips, wood sawdust,rice husk, rice straw, cotton straw, wheat straw, it includes the wood chipping, wood crushing, wood grinding and wood drying process |
| WPC mixing machine | 600 kg/hour | it is used for mixing plastic, wood and chemical additives according to the formulation, the wood content can be 60-70%. |
| WPC granulation machine | 500 kg/hour | it is used for the first time extrusion and composition the wood and plastic, with this WPC granulation process, it can ensure the wood and plastic material composited well and the final product strength will be good. |
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WPC profile co extrusion machine |
150 kg/hour | it is used for the second time extrusion and composition the wood and plastic, it equip with the extrusion, molding and cooling system to make the WPC products into required size and shape, the customer can make different WPC products in this machine by changing the mold |
| online embossing machine |
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it is used for making wooden pattern on the WPC products |
| WPC profile molds |
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it will decide the size and shape of the WPC products |
| Sanding and brushing machine |
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it is used for making rough surface on the WPC products |
1.Raw material preparing: it includes PP PE plastic recycling and Wood powder making process
2. WPC granules making process: it will make the wood and plastic mixture composited into WPC granules
3. WPC products extrusion and molding process: will make the WPC granules into WPC profiles in different size and shape.
Plastic crushing and washing machine is mainly used to break waste plastic products into small pieces and remove impurities through cleaning. This equipment generally consists of a crusher, cleaning machine and conveyor belt. Waste plastic products are first sent to the crusher for crushing, then cleaned by the cleaning machine, and finally sent out by the conveyor belt to become plastic fragments that can be reused.
Wood powder making machine is a professional equipment for crushing and grinding wood, branches and other wooden materials into powder.
the wood powder making machine mainly including three parts: wood chipping device, wood crushing device, wood powder grinder and material convey devices. the wood powder grinder cuts wooden materials into powder through a high-speed rotating grinder. Inside the grinder machine, the wooden material is first fed into the grinding chamber, and then passed through the high-speed rotating grinder for cutting and grinding. After a certain period of time, the ground wood flour will be filtered through a screen, and finally wood flour products of different particle sizes will be obtained.
Wood plastic mixing machine is used for mixing the raw material of WPC production, including plastic granules or flakes, wood powder, and chemical additives. the WPC mixer is a heating mixer which require to heat by self-friction to around 100 degree, and it is a high speed mixer which can ensure the material fully mixed.
WPC granulation machine is professional equipment specially used to produce wood-plastic composite WPC granules. WPC granulation machine can efficiently utilize waste materials such as wood and plastic, and convert these waste materials into high-quality composite particles through extrusion and granulator. WPC granules can be used to produce a variety of products such as outdoor furniture, garden landscaping materials, and building materials.
WPC profile extrusion machine is composed by auto feeder, conical double screw extruder, die and mold, cooling and calibration machine, tractor and cutter, and electric control system. WPC granules are feeded into the hopper of the extruder. The extruder plasticizes the mixture through high temperature and pressure, and then extrudes it through a die into a profile of the desired shape. Finally, after cooling and cutting, the finished wood plastic profile is obtained. Co-extrusion is optional for making better wpc products with anti-weather layer.
The WPC products can be processed for surface treatment by embossing machine, we have both online embossing machine and offline embossing machine. online embossing machine is equipped in the extrusion line after mold and before product cooling, so it can make very deep 3D embossing pattern, so it is good accepted by customers.
If customers like rough touching feeling of WPC surface, then sanding and brushing machine can work for it. there are many different types of sanding and brushing machine, we are professional to equip the right machine to customer according to his production requirements.
Wood-plastic products are made of wood and plastic through specific processes. It combines the natural texture of wood with the durability of plastic, making this material both naturally beautiful and highly practical. The application scenarios of wood plastic products are very wide. In outdoor places such as parks and courtyards, we can see many benches, tables and flower bed borders made of wood plastic. They are not only beautiful and elegant, but also very durable. In addition, wood plastic products are also commonly used in interior decoration, such as floors, wall panels, etc.
Advantages of wood plastic products
1. Environmental protection: In the production process of wood-plastic products, a large amount of waste plastic and wood waste can be used, which greatly reduces the impact on the environment. At the same time, its production process is also relatively energy-saving and emission-reducing.
2. Durable: Due to the addition of plastic, wood-plastic products are more durable than traditional wood products and are less susceptible to problems such as insect infestation and decay.
3. Easy to maintain: Wood-plastic products have a smooth surface and are not easy to absorb dust, making them very convenient to clean.
4. Multi-purpose: Wood plastic products can be used to make various household items, such as outdoor floors, park benches, flower bed borders, etc.
1. High production efficiency
Yongte WPC machine adopts advanced production technology and equipment to achieve efficient and continuous production. Compared with traditional production methods, its production efficiency is greatly improved and can meet large-scale production needs.
2. Stable product quality
Yongte WPC machine can ensure consistent quality of the wood-plastic profiles produced through precise control systems and stable production processes. At the same time, the equipment can also be adjusted according to different production needs to ensure product diversity.
3. Energy saving and environmental protection
As an environmentally friendly building material, the production process of wood-plastic profiles also fully embodies the concept of environmental protection. Yongte WPC machine adopts advanced energy-saving technology, which can effectively reduce energy consumption. At the same time, waste generated during the production process can also be properly disposed of, reducing the impact on the environment.
4. Easy to operate
Yongte WPC machine adopts an automated control system, making the operation easier. Operators can master the operation of the equipment with only simple training. At the same time, the maintenance and management of the equipment are relatively simple, reducing operating costs.
5. Wide range of applications
The wood plastic profiles produced by Yongte WPC machine have a variety of uses and can be used in many fields such as construction, furniture, and gardens. Its excellent performance and environmental protection characteristics make it have broad application prospects in the market.
