WPC Door Manufacturing Process

Yongte WPC Door Manufacturing Process Machine manufacturer for turnkey project

The process flow of WPC door production process and equipment generally includes the following:

I, Raw material preparation: 

weigh and mix PVC resin, wood powder, stabilizer, lubricant, pigment and other raw materials in a certain proportion

II, Mixing: 

put the mixed raw materials into a high-speed mixer for high-speed stirring to make the raw materials fully mixed and uniform.

the complete WPC mixer includes material feeder, hot mixer, cold mixer and control cabinet

III, WPC door profile Extrusion molding: 

put the mixed materials into the extruder for extrusion molding to make the profile of WPC door.

you can make different size and shape of WPC door profile by changing mold.

the complete WPC door profile extrusion line includes material feeder, conical double screw extruder, calibration machine, traction and cutter, product stacker, and control cabinet

IV, WPC door panel Extrusion molding: 

put the mixed materials into the extruder for extrusion molding to make the panel of WPC door.

you can make different size and shape of WPC door panel by changing mold.

the complete WPC door profile extrusion line includes material feeder, conical double screw extruder, calibration machine, traction machine, cutting machine, product stacker, and control cabinet

V, Surface treatment: 

the cut WPC door profile is subjected to surface treatment, such as polishing, painting, laminating, CNC engraving, drilling etc., to improve its surface quality and aesthetics.

VI, Assembly WPC doors

Door frame assembly: Assemble the cut door frame parts, usually by mortise and tenon joints, glue joints or connectors to ensure the door frame is structurally sound and has accurate dimensions.

Door leaf installation: Assemble the door leaf with the door frame, install hinges, door locks and other hardware accessories, debug the door's opening and closing flexibility, and ensure the door's normal use function.

VII, Quality inspection of WPC doors: 

Carry out quality inspection on the surface treated WPC door leaf and profiles, such as size, appearance, performance, etc., to ensure that they meet relevant standards and requirements.

VIII, Packaging and warehousing: Pack the WPC door profiles that have passed the quality inspection and store them in the warehouse for storage and custody.