Yongte Plastic Machinery: The outstanding leader of the production
line of recycled rubber seepage pipes from waste tires
At a time when global sustainable development and efficient agriculture are attracting much attention, Yongte Plastic Machinery's rubber seepage pipe production line stands out and becomes a shining star in the industry, showing excellent qualities in many aspects and containing huge market potential.
1. Raw material recycling and environmental benefits
The rubber tire recycling machine at the front end of the Yongte Plastic Machinery production line can process 500 kg of waste tires per hour. This powerful recycling capacity effectively alleviates the huge pressure on the environment caused by waste tires, such as large-scale land occupation and potential soil and water pollution problems. According to precise calculations, about 800-1000 waste tires can be consumed for every ton of rubber seepage pipes produced, successfully transforming these original environmental "burdens" into valuable agricultural irrigation resources, greatly promoting the construction of a resource recycling system in the agricultural field, and contributing key forces to the cause of environmental protection. According to statistics, if this technology is promoted globally, it can reduce the environmental hazards of hundreds of millions of waste tires each year, reduce the pollution emissions caused by improper treatment of waste tires by thousands of tons, and effectively promote the improvement of the global ecological environment and the sustainable development process.
2. Production process and product quality advantages
Precision extrusion molding: Its rubber extruder adopts the internationally leading screw design and temperature control technology, which can accurately plasticize and extrude the recycled rubber raw materials, so that the uniformity of the thickness of the rubber seepage pipe wall is controlled within ±0.1 mm. This high-precision process ensures the high consistency and stability of product quality, effectively avoids problems such as rupture or leakage in long-term use, and greatly extends the service life of the product. After testing, compared with similar products produced by ordinary processes, the service life can be extended by more than 30%, providing a solid guarantee for the stable operation of agricultural irrigation facilities.
Efficient cooling and shaping: The unique cooling tank integrates circulating water cooling and air cooling technology, which can quickly cool the extruded rubber tube to room temperature and accurately shape it within 3-5 minutes, with a roundness deviation of less than 0.5% and a straightness deviation of less than 2 mm per meter. This not only creates good conditions for subsequent processes, but also improves the overall quality of the product, making the product more convenient and efficient during installation and use, and reducing the incidence of problems such as poor water flow caused by pipe deformation by about 40%.
Stable traction and winding: The combination of high-precision traction machine and intelligent winding machine, the traction speed can be accurately adjusted at 0.5-5 m/min and automatically match the extrusion speed to ensure stable stretching during the production of rubber seepage pipes. The advanced tension control system of the winding machine controls the winding tension within ±5 N, so that the finished product can be neatly and tightly wound, which is convenient for storage and transportation, while reducing the risk of product winding damage by more than 50%, effectively reducing the loss of products in logistics and storage.
3. Product performance and agricultural application value
Excellent water seepage and anti-blocking performance: The rubber seepage pipe is densely covered with tiny pores due to the special foaming process, and the water seepage uniformity exceeds 95%. In actual agricultural irrigation, precise root water supply can be achieved, greatly reducing water evaporation and surface runoff losses. According to field tests, the use of Yongte Plastic Machinery's rubber seepage pipe can increase the utilization rate of irrigation water by 30% - 50%, effectively saving a large amount of agricultural water. At the same time, its anti-clogging performance is excellent. Even if the water contains a certain amount of impurities and sediment, it is not easy to clog after long-term use, which reduces the maintenance cost of the irrigation system by about 60% and the maintenance frequency by more than 70%, significantly improving the convenience and economy of agricultural irrigation.
Flexible laying and durability: A single rubber seepage pipe is over 100 meters long, light and flexible, and can be easily laid in farmland with complex terrain, reducing the number of pipe joints and reducing the risk of leakage by more than 80%. The high-strength rubber material used is resistant to aging, acid and alkali. Under conventional agricultural production environments, the service life is 5-8 years, far exceeding traditional plastic irrigation pipes. This not only reduces the frequency of updating agricultural irrigation facilities, but also reduces the long-term use cost, providing strong support for the sustainability of agricultural production.
4. Market competitiveness and development prospects
With the significant advantages of its production line, Yongte Plastic Machinery's rubber seepage pipes are extremely competitive in the market. Its products have been widely used in many major agricultural production areas in China and exported to many developed agricultural areas overseas. From the perspective of market size and growth trend, according to the forecast of professional market analysis agencies, the market size of rubber seepage pipes will grow at an average annual rate of 15% - 20% in the next ten years. In the market segments, such as the vegetable planting field, the current market size is about US$200 million, and the annual growth rate is expected to reach 25% in the next five years. Yongte Plastic Machinery is expected to occupy more than 35% of the market share. In terms of regional markets, the Asian market size has reached US$800 million and is growing rapidly. It is expected to grow at an average annual rate of 22% in the next ten years, among which the demand growth in the Chinese market is particularly prominent. Yongte Plastic Machinery's sales in the past three years were RMB 5 million, RMB 8 million and RMB 12 million, with an annual growth rate of 35%. It is expected that sales in the next three years will reach RMB 20 million, RMB 35 million and RMB 55 million, respectively.
In terms of environmental protection policies, the policies of various countries vigorously promote the recycling of waste tires and agricultural water-saving irrigation. For example, China's environmental protection policy provides tax incentives and subsidies to waste tire recycling companies, and the relevant EU directives urge member states to increase the recycling rate of waste tires, which will increase the demand for Yongte Plastic Machinery products by more than 40%. In the context of global green agriculture and sustainable development, the market size of environmentally friendly plastic machinery is expected to grow from the current US$2 billion to US$5 billion in 2030, and Yongte Plastic Machinery is expected to occupy 25% of the market share in the next five years.
In terms of cost-effectiveness, using waste tires as raw materials, Yongte Plastic Machinery's raw material costs are 40% lower than traditional methods, the production process reduces energy consumption by 30%, and labor costs by 25%, and the product price competitiveness is significantly improved. Taking a medium-sized enterprise as an example, the initial cost of investing in its production line is 8 million yuan, and it can break even in the second year after production, with a return on investment of more than 30%, and the return rate will increase further with the expansion of market share and scale.
In terms of technological innovation and product upgrades, Yongte Plastic Machinery invests 12% of its sales revenue in research and development every year, and has obtained a number of patented technologies. These innovations have improved product performance and increased market added value by more than 35%. For example, after a large farm used it, the utilization rate of irrigation water increased by 40%, the crop yield increased by 20%, and the product market influence and sales scope continued to expand.
In terms of industry cooperation and market expansion, Yongte Plastic Machinery cooperates with well-known tire recycling companies and agricultural research institutions. Cooperation with tire recycling companies to ensure raw material supply and cooperation with research institutions to promote technological innovation are expected to bring more than 45% market growth space. Its products have been exported to more than 30 countries and regions, and its international market share has increased year by year, currently reaching 18%, and is planned to increase to 28% in the next three years, and is gradually building a global market layout.
Yongte Plastic Machinery will undoubtedly continue to lead the trend in the waste tire recycled rubber seepage pipe industry, continue to inject strong momentum into the global agricultural sustainable development and environmental protection cause, and create a more brilliant future.
