1. Daily maintenance
After the work is finished, turn off the power and use a clean rag to wipe the dust and dirt on the surface of the machine, paying special attention to the tools and around the cutting platform.
For example, dust entering the sliding track of the tool will increase friction and affect the cutting accuracy.
Check the sharpness of the tool and remove the plastic residue attached to the tool. If the tool is found to be slightly worn, it can be properly polished with a whetstone.
2. weekly maintenance
Check the transmission parts of the machine, such as belts, chains, etc., to see if they are loose or worn, and adjust or replace them if necessary.
For example, loose belts can lead to unstable power transmission during cutting.
Check the electrical wiring to see if the plug and socket are in good contact and if the wire is damaged.
A damaged wire may cause a short circuit, posing a safety hazard.
3. monthly maintenance
Thoroughly clean the dust and debris inside the machine, including the motor fan, radiator and other parts.
Excessive dust accumulation will affect the heat dissipation effect of the machine, resulting in overheating of the device.
Check the lubrication of the machine, and add appropriate lubricating oil to the parts that need lubrication, such as guide rails, lead screws, etc.
For example, the lack of lubrication of the guide rail will produce greater noise during operation, and wear is increased.
4. quarterly maintenance
Carry out a thorough inspection of the tool, if there is serious wear or damage, replace the new tool in time.
Severely worn tools may lead to rough cutting surfaces that do not meet process requirements.
Calibrate the cutting accuracy of the machine, measure the cutting size by cutting the standard specimen, adjust the machine parameters to ensure that the cutting accuracy is within the allowable range.
5. Annual maintenance
Invite professional and technical personnel to carry out a comprehensive overhaul of the machine, including the motor, electrical control system, etc.
After long-term operation of the motor, problems such as winding aging may occur, requiring professional detection and maintenance.
The exterior of the machine is repainted or anti-corroded to protect the outer shell from corrosion.
In short, the maintenance of plastic pipe cutting machine is a long-term and important work, only do maintenance, in order to ensure the normal operation of the machine, extend the service life of the machine, improve production efficiency and product quality.
1. Safety first
Before performing any maintenance operations, it is important to ensure that the cutting machine is powered off and to prevent accidental power.
For example, when cleaning electrical components, a sudden power supply may cause an electric shock.
2. Use tools properly
Use appropriate tools for disassembly, installation, and cleaning to avoid damage caused by brute force.
For example, turning a screw with the wrong wrench may cause the screw to slip.
3. Clean the details
For nooks and crannies that are difficult to clean, use specialized cleaning tools to avoid residual dirt.
Like the slot of the tool, if the cleaning is not thorough, it will affect the installation accuracy of the tool.
4, tool processing
Take extra care when handling knives to prevent the blades from cutting your fingers.
Knives are extremely sharp, and little attention can cause injury.
Replacing the tool should follow the correct steps to ensure that it is firmly installed and accurately positioned.
5, lubrication amount
Apply lubricating oil to the right amount, too much may be contaminated with dust and debris, too little will not be lubricating effect.
For example, too much oil on the slide rail will adsorb dust and form sludge, which will increase wear.
6, regular calibration
When calibrating cutting accuracy, use accurate measuring tools and follow the equipment's operating manual.
Inaccurate calibration can lead to deviation of cutting size and affect product quality.
7. Parts storage
Disassembled parts should be properly stored and marked to avoid loss or confusion.
Especially some small parts, such as screws, gaskets, etc.
8. Environmental factors
When maintaining, pay attention to the cleanliness and drying of the surrounding environment to avoid dust and moisture entering the machine.
9. Follow the manual
Strictly in accordance with the use and maintenance manual of the cutting machine maintenance operation, do not change the maintenance process and method.
In short, when maintaining the plastic pipe cutting machine, be careful, careful and follow the specifications, in order to effectively extend the service life of the machine and ensure its stabl
